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Optimization of the laser weld of overlap seam for zink layered sheet metal
Plíšek, Roman ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
This diploma thesis deals with the experiment of welding galvanized sheets using fiber laser. The experiment is based on testing of welds lap joints with different gap between the welded parts. Theoretical part of this diploma thesis describes the principles and different types of lasers, laser welding technology, welding defects, galvanizing and inspection of welded joints. In the experimental part of the thesis welding tests and analysis of the results of the experiment have been realised and evaluated.
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Comparison of properties parameters of laser solid state
Bazalová, Lucie ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The bachelor thesis deals with the characteristics, properties, parameters and application areas of solid-state lasers. It provides the explanation of the principle of laser beam and the associated individual types of lasers. This is followed by a more detailed division of solid-state lasers and their individual applications. Among these applications, more space is devoted to laser welding, where the main objective is to design a laser welding facility for steel welding up to a thickness of 10 mm.
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Laser welding of steels
Křivan, Miloš ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The project elaborated within the bachelor‘s degree field of B-STI Mechanical Engineering is focused on the problems of laser welding of steels. The theoretical part of this project deals with lasers, methods of laser welding, effects of welding parameters on weld quality and the weldability of steels. In the practical part sheets that were made of S355J2G3 and S355J2C+N steels were butt welded. The aim of the practical part was a determination of such welding parameters as the welded joints meeting the quality requirements according to ČSN EN ISO 13919-1 standard and the hardness requirement less than 380 HV10 according to ČSN EN ISO 15614-11 standard. The tests of the macrostructure of the welded joints were conducted and assessed and the hardness of the welded joints was measured.
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Crank mechanism with a high mechanical efficiency
Drápal, Lubomír ; Tůma, Jiří (referee) ; Páv,, Karel (referee) ; Píštěk, Václav (advisor)
This document describes the possibilities of increasing the mechanical efficiency of the crank train of an internal-combustion engine. For this purpose, a concept with a reduced number of main bearings is chosen and its contribution is verified experimentally. The proposed solution consists of an innovative crankshaft design of a four-cylinder spark-ignition engine with only three main journal bearings and laser-welded sheet metal crank webs. The new design is compared to the mass-produced one in terms of friction losses, vibrations and loading of engine parts by means of simulations of crank train dynamics using the Multi-Body System. The increase in vibration, accompanied by a reduction in friction losses, is compensated by a torsional vibration damper and its effect is experimentally verified. Experimental research of laser welds on the crankshaft in terms of fatigue life is also described. The overall potential is also summarised and further possible development of this innovative and patented design is outlined.
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Weldig of the different type of steel by the Yb-YAG laser.
Kopecký, Lukáš ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
Diploma theses is focused on welding experiment of maraging steel by use Yb-YAG laser. Experimet is based on testing of combination steel 11321 and maraging steel. Domex420MC, Domex720MC a QSE380. In theoretical part there are described laser technology of welding, weld defect, maraging steel and inspection of welded joints. In experimental part there are porposed test and made mechanical test of weld as transverse tensile test, bend tests, Erichsen cupping test, Vickers hardness test and makroscopic and microscopic examination of welds. In conclusion there are analysis of the experiment results.
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Weldig of the different type of steel by the Yb-YAG laser
Chlád, Luboš ; Hála, Michal (referee) ; Mrňa, Libor (advisor)
The master's thesis presents an experiment of welding of high strength steel Docol 1200 M and of steel DC01 by the fiber Yb-YAG laser. The experiment is based on testing welds which were made during the experiments. The lasers, laser technologies of welding, steels of higher strength, tailored blanks technology and testing of welds are described in the theoretical part. The practical part contains description and evaluation of tests of welds – transverse tension test, Vickers hardness test, Erichsen cupping test and macrostructure and microstructure test. The final evaluation results of the experiment are presented in the conclusion of the master's thesis.
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Study of properties of laser welds of Hardox 450 material using arc preheating
Debs, Martin ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
In this thesis is studied the influence of arc TIG preheating during laser welding of 2 mm Hardox 450 material sheets. This material achieves its good mechanical properties by processes of heat treatment. That causes problems during welding because of heat degradation. Experimental sheets were welded within various configurations of welding parameters and positions of TIG nozzle. Testing specimens were cut out by laser and were used for tension testing, Vickers hardness testing and metallographical testing (macro and microstructure). The results of using the second heat source are: wider heat affected zone, smoother transitions among its zones, reduction of toughness and hardness, finer grain structure and occurring ferritic microstructure. This hybrid technology, combination of laser welding and TIG preheating, is very productive creating joints with greatly good quality. The thesis also contains a comparison with common MAG welding method.
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Thickness of sheet and hardness of welded joins
Valášek, Daniel ; IAE, Michal Loskot, IWE, (referee) ; Molliková, Eva (advisor)
Theme of this bachelor’s thesis is to determine the effect of material thickness, laser beam power and the material itself on hardness of the weld joint created by laser welding of construction steels. In addition to description of welding technology, this thesis also includes description of the undertaken experiment and its results which include photographs of microstructure from all weld joint zones and photograph evaluation.
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Welding of finegrain steel from range of DOMEX steel by YbYAG fiber laser.
Němeček, Tomáš ; Daněk, Ladislav (referee) ; Mrňa, Libor (advisor)
The project elaborated within the engineering studies of the branch Manufacturing technology presents an experiment of welding of high strength steel by fiber laser. The project includes a theoretical study, which deals with the welding material properties, principles and types of lasers and laser welding technology. The practical part contains a verification of the welding parameters according to the standard ČSN EN ISO 15614-11. The final evaluation results of the experiment at the close of the project are presented.
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Laser welding of plastics
Nováková, Eliška ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The bachelor presents a brief characteristics of thermoplastics welding methods followed by a more detailed description of laser welding of thermoplastics, i.e. laser description, division and types. Then, conditions and parameters of welding are defined. The experimental part is focused namely on visual welding tests on a test sample. The sample consists of two types of material – pure polymethyl methacrylate and black polycarbonate – which are used in car headlamp production. For welding, a diode laser designed for thermoplastics welding was used. The main target of inspection were flaws that were visible on macroscopically enlarged images. The tested welds mostly showed porosity and air bubbles. Finally, an evaluation of the experiment is conducted.
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